Our premium automated range, integrated with advanced control systems and robust structural profiles, tailor-made to elevate warehouse efficiency across Cikarang, Karawang, and Jabodetabek region.
As the primary economic engine of Indonesia, the Greater Jakarta area (Jabodetabek)—particularly industrial hubs such as Cikarang, Karawang, Tangerang, and Bekasi—is experiencing an unprecedented wave of logistics modernization. Driven by booming e-commerce, global FMCG expansions, and the critical need for regional cold-chain distribution networks, standard selective pallet racking systems are no longer sufficient to meet modern operational demands.
With industrial land prices in Jakarta's prime estates climbing significantly, maximizing warehouse volume through high-density vertical solutions has become an operational imperative. Durack's Semi-Automated and Fully Automated Radio Shuttle Systems enable logistics providers and manufacturers to reclaim up to 80% of wasted aisle space, increasing storage capacity while utilizing the same warehouse footprint.
Furthermore, the logistics landscape in Indonesia faces unique challenges such as infrastructure bottlenecks and variable labor throughput. Transitioning to radio shuttle systems minimizes forklift travel distances, significantly reduces equipment maintenance costs, and improves warehouse safety protocols in high-throughput environments.
Industrial zones like MM2100 and KIIC demand premium rates, shifting focus toward high-density vertical space usage.
Increasing demand for frozen foods and pharmaceuticals near Tanjung Priok Port necessitates high-density, energy-efficient storage.
Transitioning to semi-automated solutions to eliminate human handling errors and optimize loading/unloading cycles.
Indonesia is located in the circum-Pacific seismic belt (the Ring of Fire), making structural seismic qualification the single most critical factor in warehousing design. A rack failure in a high-density shuttle system can lead to massive stock losses, structural collapse, and severe liability issues.
At Durack, we design and engineer all storage systems in strict compliance with the Indonesian National Standard SNI 1726:2019 (Seismic Design Code), alongside European standard EN 15512 and American RMI guidelines. Our engineering team conducts rigorous Finite Element Analysis (FEA) and dynamic structural calculations to simulate seismic accelerations specific to Java's soil configurations (Soft Soil class SE and Deep Soil SD).
We configure heavier baseplate profiles, specialized high-tensile anchoring bolts, and custom horizontal/vertical bracing networks. This ensures the structural integrity of your shuttle system remains sound under fully loaded conditions, even during seismic events.
Founded in 2014, Dongguan Durack Logistics Equipment Co., Ltd. operates a state-of-the-art 35,000 m² manufacturing facility in China. Leveraging over 12 years of industry experience and 8 years of global export history, we produce world-class automated warehousing products with extreme dimensional accuracy. Every component—from upright frames and shuttle rails to custom beam profiles—is manufactured using automated CNC rolling mills and computerized laser-punching systems to ensure seamless alignment during installation.
Our operations are supported by a strict quality assurance system using full-spectrum ultrasonic testing and load-bearing stress evaluations, overseen by 45 dedicated QC specialists. Driven by an active R&D division with 65 specialized engineers, Durack offers full OEM/ODM customization options—including bespoke beam profiles, structural steel grades, and dynamic layout designs—launching over 120 new storage products last year.
Choosing the correct shuttle racking setup depends heavily on your product variety, throughput speed, and flexibility goals. Standard 2-way shuttle units move along a single track, handling storage lanes in deep lanes (LIFO configuration). This is highly efficient for high-volume, low-SKU applications.
For operations requiring complex sorting, variable SKUs, and dynamic inventory management (FIFO), our 4-way Radio Shuttle Systems offer multi-directional travel across perpendicular storage rails. This flexibility optimizes pathing routes and distributes loads evenly throughout the structure, preventing bottlenecks at retrieval bays.
Our shuttle carts are equipped with heavy-duty Lithium Iron Phosphate (LiFePO4) batteries, enabling continuous operation for 8–10 hours per charge, even in cold-storage environments down to -25°C. Built-in collision avoidance sensors, obstacles detection radars, and wireless hand-held control terminals keep operations running safely and efficiently.
| Feature / Capability | 2-Way Shuttle System | 4-Way Shuttle System |
|---|---|---|
| Direction of Travel | X-axis (Forward & Backward) | X-axis & Y-axis (Multi-directional) |
| Storage Density | High (Excellent for deep-lane LIFO) | Ultra-High (Dynamic FIFO / LIFO options) |
| System Scalability | Requires forklift relocation for rail shifts | Fully automated layout, lane changes without forklift assistance |
| Optimal Industry Use | Beverages, FMCG, bulk commodity warehousing | Pharmaceuticals, cold chain, mixed eCommerce distribution hubs |
Durack's systems are engineered to address the specific spatial and environmental challenges faced by businesses operating in key Indonesian industrial corridors:
Tanjung Priok Port surrounding zones require temperature-controlled warehouses to handle imported protein, dairy, and pharmaceuticals. Our shuttle systems operate down to -25°C, ensuring consistent performance in cold-room environments. Maximizing storage density also minimizes cooling energy consumption, significantly reducing overhead costs.
The manufacturing cluster in West Java hosts major automotive production lines. Standardized parts distribution requires high-density storage capable of handling variable loads safely. Our structures are built with custom profile designs to accommodate standard plastic crates and variable heavy steel pallets alike.
With massive product turnaround requirements for consumer distribution in Jakarta, dynamic FIFO storage is essential to manage product expiry dates. Our 4-way systems integrate seamlessly with Warehouse Management Systems (WMS) to automate inventory tracking, order preparation, and replenishment routes.
Our comprehensive selection of automated systems, heavy-duty stacking frames, and adjustable radio-guided pallet runners built to meet international industrial standards.
Yes. All storage systems destined for Indonesia are designed and calculated in accordance with the Indonesian National Standard (SNI 1726:2019). We can provide detailed seismic design reports and Finite Element Analysis (FEA) calculations for structural reviews during building permit and SLF applications.
Our radio shuttles and steel racking structures are specifically rated for low-temperature zones down to -25°C. We use specialized low-temperature greases, condensation prevention systems, and industrial-grade LiFePO4 batteries designed to prevent power loss in freezing temperatures.
The manufacturing process takes approximately 30-40 days. Standard shipping from Shenzhen or Guangzhou to the Port of Tanjung Priok takes about 7-12 days. For installation, we provide detailed technical drawings and remote assembly guidance, or we can deploy an on-site installation team to supervise the project locally.
Yes. Our automated systems feature open communication protocols that connect directly with local Warehouse Management Systems (WMS) and Warehouse Control Systems (WCS). This enables real-time inventory tracking and automated pallet dispatch routing.
Contact our engineering specialists today to receive a customized storage design layout, load-capacity profile, and a transparent project estimate tailored for your Jakarta facility.
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