Engineered for maximum structural integrity, accessibility, and high load capacities.
In the era of hyper-velocity logistics and automated material handling, the traditional definition of warehouse racking has undergone a fundamental transformation. Modern global supply chains no longer treat static shelving as a mere storage utility. Instead, dynamic storage systems are designed as structural frameworks that optimize logistics throughput, ensure workforce safety, and integrate with warehouse automation. As labor dynamics shift worldwide, ergonomics has moved from a regulatory check-box to a core pillar of operational profitability.
Dongguan Durack Logistics Equipment Co., Ltd. has established itself at the forefront of this industrial transition. Founded in 2014, we manufacture certified racking systems engineered to bridge the gap between heavy structural requirements and human-centric design. In high-density environments, poorly designed storage layout leads to fatigue, repetitive strain injuries, and workplace accidents. These issues account for over 33% of all lost-workday injuries globally. By focusing on ergonomic access heights, structural safety factors, and smooth accessibility, our systems directly reduce cycle times and lower operation-related physical stress.
Our commitment to custom engineering is supported by a dedicated R&D division of 65 specialized engineers. Racking systems must adapt to varying inventory dimensions, structural building shapes, and handling systems. The Durack engineering team uses Finite Element Analysis (FEA) to verify stress distribution, load deflection limits, and structural resilience before production begins. This scientific approach enables the design of customizable beam profiles and heavy-duty structural frames that maximize storage space without compromising stability.
Last year alone, our R&D group developed and introduced 120 new storage designs, covering adjustable cantilever racks, integrated structural mezzanines, and high-density store configurations. Whether modifying upright punch patterns to support dynamic height adjustments or tailoring custom corrosion-resistant finishes for sub-zero cold storage facilities, our OEM and ODM capabilities align with the strict requirements of international 3PL operators and global warehouse distributors.
Underpinned by a 45-specialist Quality Control department, each manufacturing phase is monitored for structural compliance.
Raw Materials Selection
Precision Stamping
Hydraulic Bending
Robotic Welding
Acid-Washing & Parkerising
Powder Coating
Product Warehouse
Heavy Rolling Mill
Automatic CNC Punching
Auto Welding Station
Curing Coating Line
Accessory Punching
Profile Bending
Butt Welding Machine
Dimensional Caliper Testing
Coating Thickness Verifier
From the sourcing of structural raw materials to the final powder coating process, our production facility maintains strict adherence to international safety standards. Our automated cold-rolling mills form uniform profiles, while CNC punching lines maintain exact pitch configurations for stable and adjustable configurations. Welding is handled by automated robotic stations that ensure consistent weld penetration and minimize structural fatigue. To prevent environmental wear, all fabricated components undergo a multi-stage pretreatment including acid-washing and Parkerising. This removes surface contaminants and deposits a phosphate coating for maximum paint adhesion. Finally, our electrostatic powder coating lines apply a resilient, wear-resistant polymer finish. Continuous quality control checks—utilizing digital caliper measurements and coating thickness testing—confirm structural tolerances remain within design margins.
Tailoring rack engineering to meet the operational demands of distinct market sectors.
Designed to handle high turnover rates and continuous layout reconfiguration. Facilitates faster order picking while maintaining worker safety in dynamic fulfillment operations.
Utilizes premium steel grades engineered to withstand extreme temperatures without becoming brittle. Features high-exposure anti-corrosion surface treatments.
Precision-engineered storage frames built to align with automated storage and retrieval systems (AS/RS). Meets tight tolerances required for shuttle systems and robotic picking.
Meeting regional testing protocols to ensure seamless installation approval globally.
Designed and certified according to RMI standards for the North American market, matching all OSHA structural regulations for load-bearing stability.
Conforms with European FEM guidelines, focusing on dynamic safety coefficients, load deflection limits, and environmental protection parameters.
Fully compliant with the Australian standard for steel storage racking, providing verified seismic resistance configurations for high-risk regions.
The convergence of IoT hardware and industrial storage has introduced a new paradigm of structural monitoring. The Durack engineering team is actively researching sensor-integrated smart racking systems. By incorporating strain gauges and deformation sensors into high-load vertical columns, our next-generation systems will monitor structural loads in real time. This technology provides early warnings for critical overloading, forklift impact damage, or shift-induced deflections. It helps managers prevent warehouse failures before they occur.
Additionally, we are expanding our focus on green logistics by introducing solvent-free coating lines and sustainable raw materials that lower the carbon footprint of each system. By updating our profiles to support autonomous mobile robots (AMRs) and AGV navigation lanes, our industrial racking systems remain compatible with future warehouse technologies.
Common questions from procurement managers, engineering firms, and logistics operators.
We primarily utilize high-tensile structural steel profiles including Q235B and Q355B. These materials are selected for their optimal yield strength, ductility, and structural performance under high static loads. For specific international markets, we can source certified steel plates that comply with EN standards and ASTM equivalent grades.
Our QA system uses full-spectrum ultrasonic weld testing and static stress evaluations. We conduct prototype loading tests to verify that actual load performance matches our Finite Element Analysis (FEA) models. This ensures that every configuration maintains its target safety factor under continuous loading.
Yes, we provide full OEM/ODM customization. Our 65 engineers can model, calculate, and fabricate custom upright profiles, beam depths, structural designs, and custom deck styles. These modifications are engineered to optimize space usage and fit your warehouse layout.
All systems undergo multi-stage pretreatment including acid-washing and Parkerising. They are finished with high-durability electrostatic powder coatings cured at high temperatures. Coating thickness testers ensure a uniform protective layer of 60 to 80 microns, providing scratch resistance and long-term protection.
Yes, we supply custom structural designs that match the seismic performance requirements of your site. We recalculate frame bracing configurations, select thicker steel base plates, and specify heavy-duty concrete anchor bolts to meet local seismic safety standards.
Engineered for large-scale distribution centers, 3PL operations, and industrial manufacturing plants.
Durack